2042 2-to-2 Multi Wire Harness Welding
Ultrasonic wire harness welding demonstration for copper / aluminum wire bundles and terminals.
Technical Specifications
- Model
- 2042
- Splice type
- 2-to-2
- Frequency
- 20 kHz
- Materials
- copper / aluminium
- Air cylinder
- built-in
- Application
- multi-wire splices
Why this process
- Four wires joined in a single cycle.
- No solder, so no flux between the strands.
- Compact joint for tight harness routing.
- Repeatable quality on multi-conductor splices.
Typical applications
Parallel conductor splices · multi-wire harness branches · 2-to-2 terminations · compact power distribution.
FAQs
How many wires can be welded together?
This setup handles a 2-to-2 splice — four wires gathered into one joint in a single cycle.
Is the joint electrically uniform?
Yes — all strands are consolidated into one metal mass, so current shares evenly between the conductors.
Does it need a bigger machine?
No — the 2042 head and a matched anvil handle multi-wire splices at small cross-sections.
Full machine details → 2042 small wire harness welding machine