2042 1-to-2 Small Wire Harness Welding
Ultrasonic wire harness welding demonstration for copper / aluminum wire bundles and terminals.
Technical Specifications
- Model
- 2042
- Splice type
- 1-to-2
- Frequency
- 20 kHz
- Materials
- copper / aluminium
- Air cylinder
- built-in
- Application
- small wire harness splices
Why this process
- One cycle makes a 1-to-2 branch instead of two joints.
- No solder, so no flux trapped between strands.
- Low heat protects the thin branch insulation.
- Compact joint saves harness space.
Typical applications
1-to-2 harness branches · sensor splitter cables · small wire splices · appliance sub-harness branching.
FAQs
How is a 1-to-2 splice welded?
The one incoming wire and both outgoing wires are gathered and consolidated in a single weld, so the branch is made in one cycle.
Is the joint bulky?
No — because it is one consolidated weld rather than two crimps or solder joints, the splice stays compact.
Can the branches differ in size?
The wire sizes must suit the horn and anvil; a matched tool set is used for the combination.
Full machine details → 2042 small wire harness welding machine