Video Demo

2012G Copper Aluminum Palladium Terminal Welding

Ultrasonic terminal and wire-harness welding demonstration.

Technical Specifications

Model
JHN2012G
Rated power
12000 W
Frequency
20 kHz
Input voltage
AC 380 V, 50 Hz
Materials
copper, aluminium, palladium
Net weight
approx. 800 kg

Why this process

  • Plated and dissimilar metals weld without flux.
  • 12000 W gives a stable bond on thick stacks.
  • Low heat preserves plating and insulation.
  • Digital settings make the joint repeatable.

Typical applications

Palladium-plated terminal welding · Cu-Al-Pd transition joints · high-power harness terminals · plated contact bonding.

FAQs

Why does this page use a 12 kW machine?

Plated, multi-metal terminals need more power and a controlled low-temperature bond than a small bench welder can give.

Is the plating damaged?

No — the solid-state process consolidates the plated layer instead of melting it.

What is the net weight?

Approx. 800 kg — the 12000 W head and frame make this a floor-standing machine.