Video Demo

2080 Wire Terminal Welding Machine 8000W

Ultrasonic terminal and wire-harness welding demonstration.

Technical Specifications

Model
JHN2080-T01
Rated capacity
8000 W
Frequency
20 kHz
Input voltage
220 V, 50 Hz
Max. welding area
wire harness and terminal welding
Net weight
205 kg

Why this process

  • 8000 W head welds larger cross-sections in one cycle.
  • Built-in air cylinder gives consistent clamping force.
  • No solder or flux, so the terminal stays clean.
  • Low heat input protects the cable insulation.

Typical applications

Heavy-duty cable terminals · busbar-to-cable joints · energy-storage and EV power harnesses · large copper lug welding.

FAQs

What wire size suits this machine?

It is aimed at large terminals and heavy harnesses where a standard head lacks the power; the exact cross-section depends on the terminal geometry.

Why is it so much heavier than a bench welder?

The 205 kg frame carries an 8000 W transducer stack and the clamping force needed to consolidate a large cross-section.

Can it weld copper to aluminium?

Yes — the same ultrasonic process joins Cu and Al directly without filler metal.