Video Demo

2080 35+35 sqmm Wire Harness Welding Machine

Ultrasonic terminal and wire-harness welding demonstration.

Technical Specifications

Model
2080
Class
35+35 sqmm harness
Frequency
20 kHz
Materials
copper / aluminium
Air cylinder
built-in
Application
multi-branch harness splices

Why this process

  • Welds a 35+35 sqmm splice in a single cycle.
  • No solder, so no flux trapped between strands.
  • Low heat keeps both branch insulations intact.
  • One controllable parameter set for the whole joint.

Typical applications

Multi-branch harness splices · 70 sqmm total cable joints · battery cable branching · power distribution harnesses.

FAQs

Can two branches be welded at once?

Yes — that is the purpose of this setup: two 35 sqmm branches are consolidated into one joint in a single cycle.

What is the total cross-section?

35+35 sqmm, i.e. 70 sqmm of copper welded as one solid mass.

Is a splice as strong as a single cable?

The strands are consolidated into solid metal, so the joint carries the full current of the combined cross-section.