Video Demo

2060 Multi-Wiring Harness Welding

Ultrasonic terminal and wire-harness welding demonstration.

Technical Specifications

Model
JHN2056
Rated capacity
5600 W
Frequency
20 kHz
Input voltage
220 V, 50 Hz
Max. welding area
wire and terminal welding
Net weight
92 kg

Why this process

  • No solder, no flux — the joint stays clean for downstream taping and crimping.
  • Low heat input — insulation next to the weld is not scorched.
  • Multi-branch bundles are welded in one cycle instead of one branch at a time.
  • Digital controller keeps power and time repeatable from part to part.

Typical applications

Automotive and appliance wiring harnesses · multi-branch terminal joints · pre-stripped copper bundles · 50 sqmm class wire terminal welding.

FAQs

How many wires can be welded at once?

The horn is sized for the terminal, so a multi-branch harness is welded as one bundle in a single cycle — the 2060 head handles the 50 sqmm class.

Is the wire pre-stripped before welding?

Yes. Branches are stripped and gathered first; the weld then bonds the bare copper into the terminal without filler metal.

What is the rated duty cycle?

5600 W at 20 kHz with a built-in air cylinder; continuous production runs are limited by the cycle time, not by duty rating.