Technical Release

JHNSONIC Releases Technical Guide: Ultrasonic Welding for High-Voltage EV Harnesses

July 22, 2026

As EV platforms move from 400V toward 800V, crimping is reaching its limits. Our new guide shows — with measured data — why ultrasonic welding is taking over.

  • 1–3 μΩ — contact resistance
  • < 1 sec — per weld cycle
  • Cu + Al — dissimilar-metal ready

Large cross-section ultrasonic welding delivers ultra-low, stable resistance and metallurgical bond strength for high-voltage EV harnesses — supporting 800V platform requirements where crimping can no longer guarantee contact quality.

Request the Full Guide

Free to read · no registration required. Contact our application engineers for the complete technical guide and a tailored solution evaluation.

Contact Us →