10000W Ultrasonic Terminal Welding Machine
Ultrasonic terminal and wire-harness welding demonstration.
Technical Specifications
- Model
- JHN2012G class
- Rated power
- up to 12000 W
- Frequency
- 20 kHz
- Input voltage
- AC 380 V, 50 Hz
- Materials
- copper, aluminium
- Application
- heavy terminal welding
Why this process
- Full-depth consolidation of thick terminals in one cycle.
- No solder or flux anywhere in the joint.
- Low heat input protects surrounding insulation.
- Power and time are set digitally for repeatability.
Typical applications
Heavy terminal welding · power cable terminations · busbar joints · high-current harness terminals.
FAQs
Why use a 10 kW head instead of a smaller one?
Thick terminals need enough power to consolidate through the full cross-section in one short cycle; a smaller head would need more cycles or give a weaker joint.
Does higher power mean more heat?
No — the energy goes into plastic deformation at the interface, so the part stays cool overall.
Is it floor-standing?
Yes — machines in this power class use a floor-standing frame to carry the head and clamping force.
Full machine details → JHN2012G ultrasonic metal wire harness welder