2010G 120 sqmm Wire Harness Terminal Welding
Ultrasonic terminal and wire-harness welding demonstration.
Technical Specifications
- Model
- 2010G
- Class
- 120 sqmm wire harness
- Frequency
- 20 kHz
- Materials
- copper / aluminium
- Cooling
- built-in air cylinder
- Application
- heavy wire harness terminals
Why this process
- Handles 120 sqmm class bundles that smaller heads cannot.
- No heat damage to thick cable insulation.
- Solid-state joint with no solder or flux.
- Consistent clamp force from the built-in cylinder.
Typical applications
120 sqmm battery and power cables · heavy harness lugs · busbar-to-cable terminations · new-energy vehicle wiring.
FAQs
What cross-section is this machine for?
It is used for the 120 sqmm class — heavy harness terminals where a standard 50 sqmm head is undersized.
Will the insulation be damaged?
No — the process is low-temperature, so the cable jacket behind the weld stays intact.
Does a large cross-section need more time?
The weld is still a single short cycle; the extra power comes from the head, not from a longer weld time.
Full machine details → 2010G wire harness welding machine