2042 Small Wire Harness 1-to-1 Welding
Ultrasonic wire harness welding demonstration for copper / aluminum wire bundles and terminals.
Technical Specifications
- Model
- 2042
- Splice type
- 1-to-1
- Frequency
- 20 kHz
- Materials
- copper / aluminium
- Air cylinder
- built-in
- Application
- small wire splices
Why this process
- Straight butt weld keeps the splice low-profile.
- No solder, so no wicking or flux residue.
- Low heat protects thin insulation.
- Consistent joint quality on short splices.
Typical applications
Inline wire splices · cable repair · sensor lead joining · small gauge harness extension.
FAQs
What is a 1-to-1 weld?
A single wire joined to a single wire, end to end — the most basic splice, welded in one cycle.
Is the splice bulky?
No — the consolidated joint is no thicker than the wire, so heat-shrink sits flat over it.
Can wires of different sizes be joined?
Yes, if the tool set matches the combination; otherwise a matched anvil insert is used.
Full machine details → 2042 small wire harness welding machine